Automotive & Commercial vehicles

Grinding & dressing technology for automotive & commercial vehicles

Turbocharger shaft grinding/dressing

Gear grinding and dressing in automotive mass production

Machining of gear shafts with electroplated CBN grinding wheels

Grinding of stick knifes for bevel gear processes

Machining of roller bearing cages for prototype construction

Grinding of inlet and outlet shafts

Crank shaft grinding

Pre- and finish grinding of a camshaft

Workrest blade for inlet and outlet shaft

From combustion engines to e-mobility

Process reliability is a vital factor of success in the automobile and commercial vehicle industries. In the mass production of items such as crankshafts, camshafts, valves, valve pins or drive components, powerful precision tools are irreplaceable. Here, they must always meet the highest quality demands, continually contribute toward process optimization and be able to meet new challenges. Innovative and reliable precision tools from DR. KAISER also guarantees technological progress in the continuous optimization of new, future-proof technologies. Because: The only solution to the sustainable use of our limited global resources is to optimize production to reduce costs and improve efficiency.

Areas of application

Motor components

Crankshafts: Round and superfinish grinding for perfect dimensional accuracy and minimal friction
Camshafts: Out-of-round and profile grinding to ensure precise timing
Cylinder liners: Honing and fine grinding for low-wear surfaces and better sealing
Valve seat and valve machining: Precision grinding for optimum combustion and efficiency
Piston rings: Flat and butt grinding to ensure perfect sealing and minimum oil consumption

Turbocharger machining

Bearing seats and shafts: High-precision cylindrical grinding for minimum friction and long service life
Compressor and turbine wheels: Profile and coordinate grinding to optimize flow properties
Housing machining: Grinding the sealing surfaces for an exact fit and optimum sealing

Transmission & drive technology

Gear wheels and synchronizer rings: Profile and generating grinding to reduce noise and improve power transmission
Gear shafts: Cylindrical grinding for tight tolerances and durable bearings
Differential components: Grinding bevel gears, axle shafts and bearing surfaces

Injection systems & pumps

Injectors: Micro and precision grinding for the finest fuel atomization and maximum efficiency
High-pressure pumps: Grinding of pistons, housings and sealing surfaces to increase performance
Injection pump components: Machining of cams, pistons and control valves to increase injection accuracy

Chassis & brakes

Brake disks and drums: Fine grinding for uniform braking effect and low vibrations
Wheel bearings and axles: Precision machining to reduce friction and wear
Shock absorber piston rods: Superfinish grinding for perfect surface quality and tightness

Electromobility & hybrid drives

Rotor and stator packs: Precise grinding for highly efficient electric motors
Battery housings and cooling plates: Flat and profile grinding for optimum thermal management solutions
High-precision gear boxes for electric vehicles: Noise reduction thanks to finely machined tooth flanks